Einstein, you mentioned before that you were using rolled steel and that because it has carbon, it will heat up. Do you think a different material for the core of the electromagnet would help with the heating? I was thinking of making a core out of iron oxide and epoxy as a binder.
I think the ideal core material would be ferrite rod. But I've never seen it in 1 inch diameter. But if you can find real soft iron, it supposedly will not get hot. But that is pure iron. It's no longer made in the USA, and is not available here. I think soft iron is still available in the UK.
The other alternative that I had in mind was to put an additional power resistor in the circuit. 21awg wire is only rated to carry 1.2amps of current, so with a voltage of 120v (84.853V rms) the electromagnet needs to have a total resistance of 70.71ohms. 1000 ft of 21awg wire has 12.8ohms of resistance, so if I use 1000 ft of wire, I would need a 50 ohms power resister to bring the current down to 1.2amps. I think that would help with the heat problem. I just don't know if the resistor would impact the operation of the device.
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